VRS Helical Gear Precision Planetary Gearbox

Features

VRS series is a helical gear planetary gearbox,it has the below the feartures:

(1)Quiet operation
Helical gears contribute to reduce vibration and noise
(2)High precision
Standard backlash is arc-min,ideal for precision control
(3)High rigidity&torque
High rigidity&high torque were achieved by uncaged needle roller bearings
(4)Adapter-bushing connection
Can be attached to any motor all over the world
(5)No grease leakage
Perfect solution using high viscosity anti-separation grease.
(6)Maintenance-free
No need to replace the grease for the life of the unit.Can be attached in any position.

Guidelines

Before choosing a gearbox, please specify the gear ratio you need. After determine a ratio, multiplying your servo motor rated torque by the ratio, the value should be in principle less than our gearbox rated output torque which can be found int the data sheets. Take other overloads which drive the motor into consideration, to choose the max. Operating torque, this should not exceed 2 times of our gearbox rated torque.

After determine the above, you can choose a smallest volume gearbox to save cost.

You can send us the servo motor dimension drawing for model selection or advise the specific servo motor model number.

If you have special requirement for the precision, please clarify.

Indication

Parameters

Model No.	Unit	Stage	Ratio	VRS060	VRS075	VRS100	VRS140	VRS180	VRS210	VRS240
Rated Output Torque	Nm	1	3	55	130	208	342	586	1140	1500
			4	50	140	290	542	1050	1700	2500
			5	60	160	330	650	1200	2000	2500
			6	55	150	310	600	1100	1900	2260
			7	50	140	300	550	1100	1800	2300
			8	45	120	260	500	1000	1600	2100
			9	40	100	230	450	900	1500	1800
			10	40	100	230	450	900	1500	1800
		2	15	55	130	208	342	586	1140	2300
			16	55	130	208	342	586	1140	2300
			20	50	140	290	542	1050	1700	2500
			25	60	160	330	650	1200	2000	2500
			28	60	160	330	650	1200	2000	2500
			30	55	150	310	600	1100	1900	2300
			35	50	140	300	550	1100	1800	2200
			40	45	120	260	500	1000	1600	2350
			50	60	160	330	650	1200	2000	2200
			70	50	140	300	550	1100	1800	2200
			100	40	100	230	450	900	1500	1800
Max. Output Torque	Nm	1,2	3-100	3 Times of Normal Output Torque
Rated Input Speed	Rpm	1,2	3-100	5000	4000	4000	3000	3000	2000	1000
Max. Input Speed	Rpm	1,2	3-100	10000	8000	8000	6000	6000	4000	2500
Micro Backlash P0	Arcmin	1	3-10	≤1	≤1	≤1	≤1	≤1	≤1	≤1
Micro Backlash P0	Arcmin	2	12-100	≤3	≤3	≤3	≤3	≤3	≤3	≤3
Precision Backlash P1	Arcmin	1	3-10	≤3	≤3	≤3	≤3	≤3	≤3	≤3
Precision Backlash P1	Arcmin	2	15-100	≤5	≤5	≤5	≤5	≤5	≤5	≤5
Torsional Rigidity	Nm/arcmin	1,2	3-100	7	14	25	50	145	225	260
Max. Radial Force	N	1,2	3-100	2750	4100	6400	9880	15000	20000	27500
Max. Axial Force	N	1,2	3-100	2350	3200	5360	9690	14200	28000	30000
Service Life	Hr	1,2	3-100	20000hrs
Efficiency	%	1	3-10	≥96%
Efficiency	%	2	15-100	≥93%
Weight	Kg	1	3-10	1.8	3.8	7.2	16.8	32	49	65
Weight	Kg	2	15-100	2.1	4.1	8.1	17.5	35	53	70
Operating Temperature	℃	1,2	3-100	（-15℃~+90℃）
Lubrication		1,2	3-100	Synthetic Grease
Protection Class		1,2	3-100	IP65
Mounting Position		1,2	3-100	Any Direction
Noise Level	dB(A)	1,2	3-100	≤62	≤62	≤65	≤68	≤68	≤70	≤70

Moment of Inertia

Model No.	Unit	Stage	Ratio	VRS060	VRS075	VRS100	VRS140	VRS180	VRS210	VRS240
Moment of Inertia	kg.cm²	1	3	0.16	0.61	3.25	9.21	28.98	69.61	82.16
			4	0.14	0.48	2.74	7.54	23.67	54.37	75.58
			5	0.13	0.47	2.71	7.42	23.29	53.27	75.29
			6	0.13	0.45	2.65	7.25	22.75	51.72	72.35
			7	0.13	0.45	2.62	7.14	22.48	50.97	69.13
			8	0.13	0.44	2.58	7.07	22.59	50.84	69.22
			9	0.13	0.44	2.57	7.04	22.53	50.63	66.23
			10	0.13	0.44	2.57	7.03	22.51	50.56	66.23
		2	15-40	0.03	0.13	0.47	2.71	7.42	23.29	48.23
		2	50-100	0.03	0.13	0.44	2.57	7.03	22.51	45.58

Reducer Dimensions:

(1) Single stage(Ratio:3,4, 5,7,10)

Unit:mm

Size	VRS060-L1	VRS075-L1	VRS100-L1	VRS140-L1	VRS180-L1	VRS210-L1	VRS240-L1
D1	Φ16	Φ22	Φ32	Φ40	Φ55	Φ75	Φ85
D2	Φ60	Φ70	Φ90	Φ130	Φ160	Φ180	Φ200
D3	Φ8(8-19)	Φ14(14-24)	Φ19(19-35)	Φ24(24-48)	Φ38(38-48)	Φ48(48-55)	Φ60
D4	Φ30(30-70)	Φ50(50-110)	Φ70(70-114.3)	Φ110(110-114.3)	Φ114.3(114.3-200)	Φ200	Φ220
D5	Φ68	Φ85	Φ120	Φ165	Φ215	Φ250	Φ290
D6	4-Φ5.5	4-Φ6.6	4-Φ9	4-Φ11	4-Φ13.5	4-Φ17	4-Φ17
D7	Φ46(45-90)	Φ70(70-145)	Φ90(90-200)	Φ145(145-200)	Φ200(200-235)	Φ235	Φ240
D8	M3-M5	M4-M8	M5-M12	M8-M12	M12	M12	M16
D9	M5	M8	M12	M16	M20	M20	M20
L1	28	36	58	82	82	105	130
L2	5	6	8	10	12	15	20
L3	6	7	10	12	15	17	20
L4	48	56	88	112	112	143	170
L5	7.5~9	10.5~16	12~36.5	8	10	10	12
L6	42~43.5	50.5~66	62~82	69~115	83~117	116	55
L7	94.5~96	117.5~133	139~153	170~216	210~244	257	295
L8	142.5~144	173.5~189	227~247	282~328	322~356	400	465
C1	□60	□75	□100	□140	□182	□215	□240
C2	40(40-80)	60(60-130)	80(80-180)	130(130-180)	180(180-220)	220	250
S1	2	3	10	5	6	7	3
S2	22	28	40	70	70	90	105
S3	18	24.5	35	43	59	79.5	90
B	5	6	10	12	16	20	22

Note 1:Inside of ()is the optional range of sizes,outside of ()is the standard sizes.
Note 2:The reducer output shaft size and length can be customized for customers.
Note 3:Input sizes can be subject to changed according to kinds of servo motor or stepper motor size.

(2) Double stage(Ratio: 15,16,20,25,28,30,35,40,50,70,100)

unit:mm

Size	VRS060-L2	VRS075-L2	VRS100-L2	VRS140-L2	VRS180-L2	VRS210-L2	VRS240-L2
D1	Φ16	Φ22	Φ32	Φ40	Φ55	Φ75	Φ85
D2	Φ60	Φ70	Φ90	Φ130	Φ160	Φ180	Φ200
D3	Φ8(8-14)	Φ14(14-24)	Φ19(19-28)	Φ24(24-38)	Φ38(24-42)	Φ48(48-55)	Φ48
D4	Φ30(30-50)	Φ50(50-110)	Φ50(50-110)	Φ110(110-114.3)	Φ114.3(110-114.3)	Φ200	Φ220
D5	Φ68	Φ85	Φ120	Φ165	Φ215	Φ250	Φ290
D6	4-Φ5.5	4-Φ6.6	4-Φ9	4-Φ11	4-Φ13.5	4-Φ17	4-Φ17
D7	Φ46(45-70)	Φ70(70-145)	Φ70(70-200)	Φ145(145-200)	Φ200(200-235)	Φ235	Φ240
D8	M3-M5	M4-M8	M5-M8	M8-M12	M8-M12	M12	M16
D9	M5	M8	M12	M16	M20	M20	M20
L1	28	36	58	82	82	105	130
L2	5	6	8	10	12	15	20
L3	6	7	10	12	15	17	20
L4	48	56	88	112	112	143	170
L5	8~9	10.5~16	12~18.5	6~8	6~10	10	12
L6	42~43.5	50.5~66	61~68	69~81	69~117	116	55
L7	116.5~117.5	143~158.5	172~178	210~222	236.5~293.5	257	346
L8	164.5~165.5	199~214.5	260~266	322~334	348.5~406.5	400	516
C1	□60	□75	□100	□140	□182	□215	□240
C2	40(40-65)	60(60-130)	60(60-130)	130(130-180)	130(130-180)	220	250
S1	2	3	10	5	6	7	3
S2	22	28	40	70	70	90	105
S3	18	24.5	35	43	59	79.5	90
B	5	6	10	12	16	20	22

Characteristics

(1)Gears: with helical gear design, the gear meshing rate is more than twice the normal gear, with smooth running, low noise,high output torque, and low backlash. The gears adopt special grease lubrication and IP65 protection grade seal design, the output shaft surface is of polishing treatment, and adopt reasonable tolerance. Ensure minimum friction coefficient and reduce startup load. No oil leakage or maintenance in service life in any direction.

(2)Output planet rack: the planetary arm frame and the output shaft adopt integrated design. Before and after bearing large span is distributed in the box body, forming a stable one-piece structure. Ensure high torsion stiffness and accuracy. Adjust the axial clearance through the adjustment sleeve on the planetary shelf.

(3)Output inner ring: the tooth ring and the output side shell adopts the integral design, adopt the high quality steel, through hot forging forming, thus obtain the higher material density. The integrated design ensures that all geometric dimensions are processed at one time, with higher precision and strength than other embedded and clamped structures.

(4)Input shaft:input shaft and the locking device adopts integrated design, double bolt symmetric distribution, to achieve the dynamic balance at the same time, through double bolt strong lock, effectively prevent motor shaft driving sliding, achieve high accuracy zero back power transmission.

(5)Install flange:advanced connecting plate design, easy to install with various factory brand servo, stepping motor perfectly.

Application

VRS series planetary reducers are widely used in Printer, Belt Conveyer, Gantry Robot, Auto packing sealing machine, Packing machine ( vertical pillow), Packing machine ( horizontal pillow), Dispenser Robot, Loader robot etc.

Installation

(1)How to install the gearbox?
Step 1: Wipe off the anti-rust agent and grease on the motor shaft;
Step 2: Remove the rubber plug;
Step 3: Turn the input shaft until the cap screw is seen. Make sure the cap screw is loosened.
Step 4: Please place reducer vertically on a flat surface to make the surface of motor mounting upwards. Carefully insert motor shaft into the input shaft.( it should be inserted smoothly) Make sure the motor flange is perfectly fit to the reducer’s flange. Tighten the motor mounting bolt as per appointed fastening torque.
Step 5: Tightening the clamping bolt of input shaft with wrench according to the proper torque.
Step 6: Re-install the rubber plug. Finish the installation.

(2)How to store the reducer?
1) Keep the reducer in a clean and dry place.
2) If it will be stored outdoor or in a humid place, please put the reducer in a box and packed tightly with plastic bag to avoid the rain and external erosion. ( take measure of anti-condensation and anti-rust)

(3)Cautions for operation:
1) Please confirm the reducer model number confirm to the one you ordered when the reducer reach to you.
2) There is anti-rust agent on the reducer input and output shaft, please clean it before using.
3) Remove the rubber plug, wipe off the anti-rust agent.
4) The reducer was already filled with lubrication oil. You can use it right now.
5) When initial operation, please confirm the rotate direction of the output shaft, then increase the load little by little.

(4)Cautions during operation:
1) Overload is forbidden.
2) Input speed can not exceed the proper max. Speed.
3) Please stop and check the reducer if there are the following occurs:
Temperature rise suddenly
Abnormal big noise in a sudden
Speed became unstable suddenly

(5)Warranty instruction:
The following cost and damages are not included in our warranty:
1) Freight cost
2) If the Reducer connect with or insert in a unit, when we dismounting or mounting on the unit and other extra action, there will be a cost.( this is not contained in the warranty)
3) The indirect damage that user lost the appliance chance or business break off due to reducer breakdown.
4) Other derivative and accompanying damages.

Download

Download VRS catalogue

FAQ

1. What’s your delivery time?
Lead time: Normally 15-25 days after confirm your deposit. Products in stock will be delivered 3-5 days after your deposit.

2. What’s your MOQ?
MOQ is 1 PC

3. How long is your warranty?
Warranty: 1 year

4. Planetary gearbox can be customized?
Yes, please send your servo motor dimensions drawing.

5. Where is the gearbox manufactured?
Produced in Taiwan.

6. Your gearbox was ever shipped to which countries?
Our gearbox has been sold to various countries like Russia, Vietnam, Canada, Australia, UAE, Japan etc..

7. You are a factory or trading company?
We are factory, the manufacturer.